高壓水霧化制備粉末材料生產(chǎn)線氣霧化制備粉末材料生產(chǎn)線真空熔煉氣霧化制備粉末材料生產(chǎn)線旋轉(zhuǎn)盤(pán)離心霧化制備粉末材料生產(chǎn)線等離子體霧化制備粉末材料生產(chǎn)線急冷法非晶粉末材料生產(chǎn)線(中日合作)等離子體球化制備粉末材料生產(chǎn)線氮?dú)獗Wo(hù)氣動(dòng)分級(jí)超細(xì)粉末材料系統(tǒng)電極感應(yīng)熔煉氣霧化制備粉末材料生產(chǎn)線燃?xì)饣鹧媲蚧苽浞勰┎牧仙a(chǎn)線真空熔煉霧化造粒裝備噴霧沉積成形裝備粉末材料生產(chǎn)裝備推桿式脫氧還原設(shè)備鋼帶式脫氧還原設(shè)備網(wǎng)帶式脫氧還原設(shè)備管式回轉(zhuǎn)煅燒設(shè)備井式水蒸汽熱處理設(shè)備臥式真空脫脂設(shè)備氫化脫氫生產(chǎn)鈦粉末裝備粉末材料熱處理裝備真空脫脂燒結(jié)一體裝備高比重(PM/MIM)臥式真空燒結(jié)裝備高溫鉬鎢絲燒結(jié)裝備全自動(dòng)推桿式燒結(jié)裝備網(wǎng)帶式燒結(jié)裝備高真空大型真空燒結(jié)裝備燃?xì)饪焖倜撓?氣淬網(wǎng)帶式燒結(jié)裝備真空高溫感應(yīng)燒結(jié)裝備CIM陶瓷燒結(jié)裝備連續(xù)式真空/氣氛熱加工設(shè)備壓力燒結(jié)爐粉末制品燒結(jié)裝備真空釬焊爐高溫連續(xù)石墨化生產(chǎn)設(shè)備真空定向凝固爐真空回火/退火爐真空感應(yīng)熔煉爐雙室真空油淬氣冷爐CIM陶瓷脫脂裝備熱處理裝備真空(非真空)熔煉氣霧化制備粉末材料生產(chǎn)線等離子體球化制備粉末材料生產(chǎn)線等離子體霧化制備粉末材料生產(chǎn)線超細(xì)/納米多元復(fù)合正極材料及球形硅粉末負(fù)極材料生產(chǎn)技術(shù)解決方案鋼帶式材料煅燒合成設(shè)備推板式材料煅燒合成設(shè)備管式回轉(zhuǎn)煅燒設(shè)備正極材料生產(chǎn)設(shè)備技術(shù)方案應(yīng)用領(lǐng)域石墨烯制備創(chuàng)新材料生產(chǎn)技術(shù)專業(yè)解決方案先進(jìn)零部件產(chǎn)品生產(chǎn)解決方案儲(chǔ)能電池解決方案智能裝備和新材料技術(shù)測(cè)試和展示中心安裝培訓(xùn)售后技術(shù)支持配件供應(yīng)服務(wù)與支持關(guān)于我們專家顧問(wèn)團(tuán)企業(yè)文化資質(zhì)榮譽(yù)組織機(jī)構(gòu)廠房廠貌聯(lián)系我們人才招聘?技術(shù)解決方案之推桿式還原爐進(jìn)出料現(xiàn)場(chǎng)視頻技術(shù)解決方案之推桿進(jìn)出料現(xiàn)場(chǎng)視頻技術(shù)解決方案之推桿進(jìn)出料現(xiàn)場(chǎng)視頻久泰科技出口日本水霧化制備粉末材料生產(chǎn)線視頻出口歐洲解決方案案例視頻資料下載內(nèi)部管理平臺(tái)
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真空定向凝固爐
編號(hào): JTZKD
技術(shù)方案簡(jiǎn)介: 久泰科技真空定向凝固爐是在真空條件下利用中頻感應(yīng)加熱對(duì)其金屬或合金進(jìn)行熔化,利用特殊設(shè)計(jì)的保溫爐和冷卻系統(tǒng)形成熱梯度,通過(guò)下拉機(jī)構(gòu)來(lái)制備定向凝固和單晶零件的現(xiàn)代化設(shè)備。它能夠嚴(yán)格地控制材料的溫度和合金成份。  其熔化爐部分具有快速熔化的功能,使元素的燒損降到最低。  為獲得最高的溫度梯度和平整的凝固界面,采用了特殊設(shè)計(jì)的結(jié)構(gòu)來(lái)滿足其溫度梯度的要求。 主要用于生產(chǎn)銀基,鎳基、鐵基、鈷基超高溫合金,這
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真空定向凝固爐


設(shè)備用途及原理

       本系列真空定向凝固爐是在真空條件下利用中頻感應(yīng)加熱對(duì)其金屬或合金進(jìn)行熔化,利用特殊設(shè)計(jì)的保溫爐和冷卻系統(tǒng)形成熱梯度,通過(guò)下拉機(jī)構(gòu)來(lái)制備定向凝固和單晶零件的現(xiàn)代化設(shè)備。它能夠嚴(yán)格地控制材料的溫度和合金成份。

   其熔化爐部分具有快速熔化的功能,使元素的燒損降到最低。為獲得最高的溫度梯度和平整的凝固界面,采用了特殊設(shè)計(jì)的結(jié)構(gòu)來(lái)滿足其溫度梯度的要求。主要用于生產(chǎn)銀基,鎳基、鐵基、鈷基超高溫合金,這些合金制造的高質(zhì)量的產(chǎn)品被廣泛應(yīng)用于航空渦輪發(fā)動(dòng)機(jī)產(chǎn)業(yè)、汽車(chē)、生物醫(yī)學(xué)、化學(xué)和休閑娛樂(lè)等行業(yè)。保溫爐可以設(shè)計(jì)成二段或三段的結(jié)構(gòu),冷卻段可以設(shè)計(jì)成水冷套或低熔點(diǎn)的液體金屬。


Application and Principles

This series of vacuum directional solidifying furnace is a modern equipment working for melting metal or alloy with medium-frequency induction heating under vacuum, forming thermal gradient with specialized-designing holding furnace and cooling system, and preparation for directional solidified and single-crystal parts by pulling down mechanism. It can strictly control the temperature and alloy content of materials.

 Its furnace possesses the function of fast melting, minimizing the melting loss of elements.

 To obtain highest temperature gradient and smooth solidifying interface, it is adopted with special designing to its requirement for temperature gradient.

 This equipment is primarily applied to the production of silver-based, nickel-based, iron-based, and cobalt-based high-temperature alloys, and the high-quality products made of these alloys are commonly practiced into aerospace turbine engine industry, vehicle, bio-medical field, chemistry field and entertaining fields. Holding furnace can be designed as two-stage or three-stage structure. And its cooling stage can be designed as water jacket or liquefied metal with low melting point.


設(shè)備優(yōu)勢(shì)及特點(diǎn)Advantages and Features

一、創(chuàng)新技術(shù)優(yōu)勢(shì)

    通過(guò)創(chuàng)新研制模殼加熱系統(tǒng)和合金液快速凝固控制系統(tǒng)兩大功能模塊,提供行業(yè)領(lǐng)先技術(shù)設(shè)備產(chǎn)品。


A. Innovative Technology Advantage

 With innovatively developing die-shell heating system and alloy-liquid rapid solidifying control system, provides with advanced equipment with field leading level.


二、智能控制系統(tǒng)優(yōu)勢(shì)

  1、采用10-15寸人機(jī)界面,集中輸入數(shù)據(jù)、集中管理、集中控制;

  2、全自動(dòng)運(yùn)行(真空,溫度、凝固速率、流量等全自動(dòng)調(diào)節(jié));

  3、實(shí)時(shí)報(bào)警,歷史報(bào)警記錄;

  4、報(bào)警后自動(dòng)判斷處理,分級(jí)等待;

  5、溫度、流量、速率、壓力、工藝整體輸入;

  6、實(shí)時(shí)趨勢(shì)曲線、歷史趨勢(shì)曲線;

  7、操作權(quán)限:操作者、管理者等(密碼保護(hù));

  8、多段工藝曲線選擇;

  9、可升級(jí)遠(yuǎn)程協(xié)助診斷功能系統(tǒng)。


B. Intelligent Control Technical Advantages

 1. Adopt the best human-machine interface, 10-15 inch, among German brands, centralized date input, centralized management, and centralized control;

 2. Completely auto-operation (completely auto-regulating, such as boating time, pressure, flow, ignition);

 3. Real-time alarm, historical alarm recording;

4. Auto-deciding handling methods after alarming, waiting with grades;

5. Integrated input of temperature, flow, pressure, and boating time;

6. Real-time tendency curves and historical tendency curves;

7. Operating authorization: operator, manager etc. (password protected);

8. Multi-stage technological curve options;

 9. Upgradable remote assisting-diagnosing system


三、整裝系統(tǒng)設(shè)計(jì)優(yōu)勢(shì),占地面積小

  1、采用立體化設(shè)計(jì),冷卻水與爐體,泵組管道整體化設(shè)計(jì),維護(hù)平臺(tái);

  2、設(shè)備整機(jī)采用烤漆。


C. Overall Designing Advantages, occupying small area

  1. It adopts 3D designing, integrated design of cooling water and furnace, pump pipes, maintaining platform;

  2. The entire equipment is painted by baking varnish.


四、工藝精準(zhǔn)控制技術(shù)優(yōu)勢(shì)

  1、采用變頻調(diào)速電機(jī)精確控制定模升降;

  2、高效電源控制(IGBT/PID);

  3、溫度校準(zhǔn)控制(紅外/熱電偶);

  4、多組加料機(jī)構(gòu);

  5、高密封真空插板閥。


D. Process Accurate Controlling Technology Advantages

  1. It adopts variable-frequency speed regulating motor to precisely control the elevation of fixed model;

  2. High-effective power control (IGBT/PID);

  3. Temperature correction control (infrared/thermocouple);

  4. Multi-group material adding mechanism;

  5. High-sealing vacuum gate valve.


五、安全優(yōu)勢(shì)

  1、大規(guī)格防爆裝置

  2、自動(dòng)泄壓裝置

  3、反充壓裝置

  4、漏液檢查裝置


G. Security Advantage

 1. Huge-scale explosion-proof equipment;

 2. Pressure auto-relief device;

 3. Back-pressure filling device;

 4. Leakage checking apparatus.


六、整機(jī)性能升級(jí)優(yōu)勢(shì)

  1、高精度伺服控制系統(tǒng)

  2、冷卻水流量自動(dòng)檢測(cè)控制

  3、干式螺桿真空泵(德國(guó)萊寶/同級(jí))

  4、閥門(mén)采用德國(guó)、日本品牌

  5、人機(jī)界面采用德國(guó)**品牌


H. Integrated performance upgrading advantages

  1、High-precision servo-control system

  2、Auto-examining and controlling on cooling water flow/temperature;

  3Dry-style screw vacuum pump (German Leybold/same class);

  4、Valves applies German and Japanese brands;

  5、Human-machine interface adopts the best brand in Germany.


設(shè)備主要技術(shù)參數(shù)Principle Technical Parameters

  以下是設(shè)備產(chǎn)品技術(shù)參數(shù),部分?jǐn)?shù)據(jù)會(huì)隨著產(chǎn)品創(chuàng)新改進(jìn),最新數(shù)據(jù)請(qǐng)聯(lián)系我們:

Product technical parameters of equipment are presented as below, and partial of these data will be updated as the product innovation, please contact us if any latest data:

以上為標(biāo)準(zhǔn)配置,可根據(jù)客戶要求進(jìn)行調(diào)整。

It is standard configuration above, and can be adjusted according to the demand from customers.

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