高壓水霧化制備粉末材料生產(chǎn)線氣霧化制備粉末材料生產(chǎn)線真空熔煉氣霧化制備粉末材料生產(chǎn)線旋轉(zhuǎn)盤(pán)離心霧化制備粉末材料生產(chǎn)線等離子體霧化制備粉末材料生產(chǎn)線急冷法非晶粉末材料生產(chǎn)線(中日合作)等離子體球化制備粉末材料生產(chǎn)線氮?dú)獗Wo(hù)氣動(dòng)分級(jí)超細(xì)粉末材料系統(tǒng)電極感應(yīng)熔煉氣霧化制備粉末材料生產(chǎn)線燃?xì)饣鹧媲蚧苽浞勰┎牧仙a(chǎn)線真空熔煉霧化造粒裝備噴霧沉積成形裝備粉末材料生產(chǎn)裝備推桿式脫氧還原設(shè)備鋼帶式脫氧還原設(shè)備網(wǎng)帶式脫氧還原設(shè)備管式回轉(zhuǎn)煅燒設(shè)備井式水蒸汽熱處理設(shè)備臥式真空脫脂設(shè)備氫化脫氫生產(chǎn)鈦粉末裝備粉末材料熱處理裝備真空脫脂燒結(jié)一體裝備高比重(PM/MIM)臥式真空燒結(jié)裝備高溫鉬鎢絲燒結(jié)裝備全自動(dòng)推桿式燒結(jié)裝備網(wǎng)帶式燒結(jié)裝備高真空大型真空燒結(jié)裝備燃?xì)饪焖倜撓?氣淬網(wǎng)帶式燒結(jié)裝備真空高溫感應(yīng)燒結(jié)裝備CIM陶瓷燒結(jié)裝備連續(xù)式真空/氣氛熱加工設(shè)備壓力燒結(jié)爐粉末制品燒結(jié)裝備真空釬焊爐高溫連續(xù)石墨化生產(chǎn)設(shè)備真空定向凝固爐真空回火/退火爐真空感應(yīng)熔煉爐雙室真空油淬氣冷爐CIM陶瓷脫脂裝備熱處理裝備真空(非真空)熔煉氣霧化制備粉末材料生產(chǎn)線等離子體球化制備粉末材料生產(chǎn)線等離子體霧化制備粉末材料生產(chǎn)線超細(xì)/納米多元復(fù)合正極材料及球形硅粉末負(fù)極材料生產(chǎn)技術(shù)解決方案鋼帶式材料煅燒合成設(shè)備推板式材料煅燒合成設(shè)備管式回轉(zhuǎn)煅燒設(shè)備正極材料生產(chǎn)設(shè)備技術(shù)方案應(yīng)用領(lǐng)域石墨烯制備創(chuàng)新材料生產(chǎn)技術(shù)專業(yè)解決方案先進(jìn)零部件產(chǎn)品生產(chǎn)解決方案儲(chǔ)能電池解決方案智能裝備和新材料技術(shù)測(cè)試和展示中心安裝培訓(xùn)售后技術(shù)支持配件供應(yīng)服務(wù)與支持關(guān)于我們專家顧問(wèn)團(tuán)企業(yè)文化資質(zhì)榮譽(yù)組織機(jī)構(gòu)廠房廠貌聯(lián)系我們人才招聘?技術(shù)解決方案之推桿式還原爐進(jìn)出料現(xiàn)場(chǎng)視頻技術(shù)解決方案之推桿進(jìn)出料現(xiàn)場(chǎng)視頻技術(shù)解決方案之推桿進(jìn)出料現(xiàn)場(chǎng)視頻久泰科技出口日本水霧化制備粉末材料生產(chǎn)線視頻出口歐洲解決方案案例視頻資料下載內(nèi)部管理平臺(tái)
案例詳情 / Case Details
氣霧化制備粉末材料生產(chǎn)線
編號(hào): JTQWH
技術(shù)方案簡(jiǎn)介: 氣霧化制備粉末材料生產(chǎn)線,是為了滿足在一定條件下霧化制成金屬球形粉末的生產(chǎn)而設(shè)計(jì)的裝置。 氣霧化制備粉末材料生產(chǎn)線工作原理,是指在氣體保護(hù)條件下熔煉金屬或金屬合金,金屬液體經(jīng)過(guò)保溫坩堝、導(dǎo)流嘴流出(向下),通過(guò)噴嘴由高壓氣流將金屬液體霧化破碎成大量細(xì)小的液滴,細(xì)細(xì)的液滴在飛行中凝固成球形或是亞球形顆粒,達(dá)到制粉的目的。
產(chǎn)品詳情
產(chǎn)品評(píng)論(0)

設(shè)備用途及原理 Application and Principles

   氣霧化制備粉末材料生產(chǎn)線,是為了滿足在一定條件下霧化制成金屬球形粉末的生產(chǎn)而設(shè)計(jì)的裝置。

   氣霧化制備粉末材料生產(chǎn)線工作原理,是指在氣體保護(hù)或真空條件下熔煉金屬或金屬合金,金屬液體經(jīng)過(guò)保溫坩堝、導(dǎo)流嘴流出(向下),通過(guò)噴嘴由高壓氣流將金屬液體霧化破碎成大量細(xì)小的液滴,細(xì)細(xì)的液滴在飛行中凝固成球形或是亞球形顆粒,達(dá)到制粉的目的。


Application and Principles

    Gas atomization preparation powdered material production line is featured as an equipment designed for producing metal ball-shaped powder by gas atomization under certain conditions.

    Its working principles refer to the smelting of metals or metal alloys with gas protection, in which metal liquids flow (downward) out of fluid-direction nozzle through holding crucible furnace, atomizing the metal liquid into amount of tiny droplets by high-pressure gas flow with nozzles, and those tiny drops in air solidified into spherical or sub-spherical particles, finally achieving in power making.


設(shè)備優(yōu)勢(shì)及特點(diǎn) Superiorities and Features

氣霧化制備粉末材料生產(chǎn)線具備高技術(shù)水平,主要有以下特點(diǎn):

   1、惰性氣霧化過(guò)程氣體氧含量在線檢測(cè),對(duì)粉末材料的氧含量控制大有幫助。

   2、壓差控制式霧化功能,精密控制霧化金屬流率工藝參數(shù),生產(chǎn)產(chǎn)品質(zhì)量穩(wěn)定,減少設(shè)備運(yùn)行中的故障。

   3、設(shè)備關(guān)鍵部位設(shè)置視頻監(jiān)控,及時(shí)觀察設(shè)備運(yùn)行狀態(tài)。

   4、專業(yè)研發(fā)的先進(jìn)高效【緊耦合超音速氣體霧化器】核心關(guān)鍵技術(shù),能生產(chǎn)高比例的超細(xì)粉末材料,而且耗氣量少,生產(chǎn)成本大大降低。

   5、優(yōu)選設(shè)計(jì)的快速氣冷系統(tǒng)和霧化塔室,減少共生衛(wèi)星球粉末。

   6、開(kāi)發(fā)的設(shè)備運(yùn)行控制軟件、HMI人機(jī)交互控制界面,凸顯對(duì)粉末材料生產(chǎn)的高度專業(yè)理解。

   7、粉末材料顆粒大小,形狀及粒度分布可通過(guò)改變霧化工藝和調(diào)整工藝參數(shù)調(diào)節(jié)。


Superiorities and Features

Gas atomization preparation powdered material production line provided by is equipped with world advanced technologies of this field, primarily processed with following features:

1. Online examination on oxygen content of gas in the course of atomizing inert gas, significantly beneficial for controlling oxygen content of powdered materials.

2. Pressure differential controlling type of atomization function, precisely control atomized metal flow rate technological parameters, stable production quality, malfunctions in equipment operation reduced.

3. Video surveillance on key parts of equipment, observe equipment operation status in time.

4. [Tightly-coupled supersonic-speed gas atomizer], the core essential technology, is professionally researched and developed with advanced high-efficiency and can produce superfine powdered material at high proportion and consume little gas volume, greatly reducing production cost.

5. Optimal designs to fast-air-cooling system and atomization tower reduce co-existence satellite powder.

6. Equipment operation control software and HMI human-machine interaction control interface highlight the highly professional understanding for powdered material produce.

7. The sizes, shapes and particle size distribution of powdered materials can be regulated through altering atomization technology and adjusting technological parameters.


設(shè)備主要技術(shù)參數(shù) Major technical parameters

以下是設(shè)備產(chǎn)品技術(shù)參數(shù),部分?jǐn)?shù)據(jù)會(huì)隨著產(chǎn)品創(chuàng)新改進(jìn),最新數(shù)據(jù)請(qǐng)聯(lián)系我們:

Major technical parameters

Product technical parameters of equipments are presented as below, and partial of these data will be updated as the product innovation, please contact us if any latest datas:


以上為標(biāo)準(zhǔn)配置,可根據(jù)客戶要求進(jìn)行調(diào)整。

It is standard configuration above, and can be adjusted according to the demand from customers.


設(shè)備核心模塊結(jié)構(gòu)技術(shù)

氣霧化制備粉末材料生產(chǎn)線主要由以下幾大部分及周邊部件組成:

   1、中頻感應(yīng)熔煉爐;

   2、保溫爐(容量為10kg25kg 二種規(guī)格);

   3、霧化系統(tǒng);

   4、霧化罐體;

   5、粉塵收集系統(tǒng);

   6、供氣系統(tǒng);

   7、水冷系統(tǒng);

   8、控制系統(tǒng);

   9、中頻電源;

   10、保溫爐電源系統(tǒng)10kg、25kg 級(jí)無(wú)保溫爐);

   11、真空熔煉系統(tǒng)(選配系統(tǒng))

   ★具備專利技術(shù)保護(hù)的臥式真空熔煉系統(tǒng),可以選擇多熔煉爐輪換工作結(jié)構(gòu)形式和互換式雙保溫中間漏包,提高生產(chǎn)效率。

   ★**在線粉末粒度監(jiān)測(cè)反饋過(guò)程控制技術(shù),實(shí)時(shí)檢測(cè)氣霧化生產(chǎn)時(shí)的粉末粒度狀態(tài),通過(guò)信息反饋數(shù)字控制技術(shù)調(diào)整霧化參數(shù),過(guò)程智能動(dòng)態(tài)匹配霧化條件,極大滿足對(duì)產(chǎn)品高質(zhì)量生產(chǎn)要求。


Core Module Structure Technology

Gas atomization preparation powdered material production line is primarily consisted of following major components and peripheral components:

1. Medium-frequency induction smelting furnace;

2. Holding furnace (its capacity has two specifications, 10kg and 25kg);

3. Atomization system;

4. Atomization container;

5. Dust collecting system;

6. Gas supplying system;

7. Water cooling system;

8. Controlling system;

9. Medium-frequency power supply;

10. Holding furnace power supplying system (No holding furnace for 10kg and 25kg grades);

11. Vacuum smelting system (selection-and-match system)

Horizontal vacuum smelting system protected by patent technology can choose multi smelting furnaces to alternate performing structure modes and interchangeable double-holding tundish, improving production efficiency.

Original online powder size distribution monitoring feedback procedure controlling technology examines the particle size states during atomization producing in real time, adjust atomization parameters with information feedback digital-controlling system in which the course intelligently and dynamically matches atomizing conditions, greatly satisfying the production demand for high-quality products.

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真空熔煉氣霧化制備粉末材料生產(chǎn)線

設(shè)備用途及原理

  真空熔煉氣霧化制備粉末材料生產(chǎn)線,是為了滿足在一定條件下霧化制成金屬球形粉末的生產(chǎn)而設(shè)計(jì)的裝置。

   真空熔煉氣霧化制備粉末材料生產(chǎn)線工作原理,是指在氣體保護(hù)條件下熔煉金屬或金屬合金,金屬液體經(jīng)過(guò)保溫坩堝、導(dǎo)流嘴流出(向下),通過(guò)噴嘴由高壓氣流將金屬液體霧化破碎成大量細(xì)小的液滴,細(xì)細(xì)的液滴在飛行中凝固成球形或是亞球形顆粒,達(dá)到制粉的目的。

Application and Principles

Vacuum melting gas atomization preparation powdered material production line is an equipment designed for producing metallic spherical powder by atomizing under certain conditions.

Its working principles refer to the smelting of metals or metal alloys with gas protection, in which metal liquids flow (downward) out of fluid-direction nozzle through holding crucible furnace, atomizing the metal liquid into amount of tiny droplets by high-pressure gas flow with nozzles, and those tiny drops in air solidified into spherical or sub-spherical particles, finally achieving in power making.

設(shè)備優(yōu)勢(shì)及特點(diǎn)

氣霧化制備粉末材料生產(chǎn)線具備領(lǐng)先同行技術(shù)水平,主要有以下特點(diǎn):   

1.采用屬專利技術(shù)保護(hù)的臥式真空熔煉裝置,可以選擇多熔煉爐輪換工作結(jié)構(gòu)形式和互換式雙保溫中間漏包組件形式,霧化生產(chǎn)效率大幅度提高,設(shè)備的維護(hù)維修簡(jiǎn)化。

2.惰性氣霧化過(guò)程氣體氧含量在線檢測(cè),對(duì)粉末材料的氧含量控制大有幫助。

3.壓差控制式霧化功能,精密控制霧化金屬流率工藝參數(shù),生產(chǎn)產(chǎn)品質(zhì)量穩(wěn)定,減少設(shè)備運(yùn)行中的故障。

4.設(shè)備關(guān)鍵部位設(shè)置視頻監(jiān)控,及時(shí)觀察設(shè)備運(yùn)行狀態(tài)。

5.專業(yè)研發(fā)的先進(jìn)高效【緊耦合超音速氣體霧化器】核心關(guān)鍵技術(shù),能生產(chǎn)高比例的超細(xì)粉末材料,而且耗氣量少,生產(chǎn)成本大大降低。

6.優(yōu)選設(shè)計(jì)的快速氣冷系統(tǒng)和霧化塔室,減少共生衛(wèi)星球粉末。

7.**在線粉末粒度監(jiān)測(cè)反饋過(guò)程控制技術(shù),能實(shí)時(shí)檢測(cè)氣霧化生產(chǎn)時(shí)的粉末粒度狀態(tài),并通過(guò)信息反饋數(shù)字控制技術(shù)調(diào)整霧化參數(shù),過(guò)程智能動(dòng)態(tài)匹配霧化條件,極大滿足對(duì)產(chǎn)品高質(zhì)量生產(chǎn)要求(用戶選配)。

8.霧化氣體加熱系統(tǒng),可以提高生產(chǎn)超細(xì)粉末的比例,降低霧化氣體耗量(用戶選配)。

9.限流式導(dǎo)流管加熱系統(tǒng),減少氣霧化過(guò)程的導(dǎo)流管金屬凝固堵塞故障(用戶選配)。

10.熔煉坩堝損傷在線監(jiān)測(cè)系統(tǒng)(用戶選配)

11.開(kāi)發(fā)的設(shè)備運(yùn)行控制軟件、HMI人機(jī)交互控制界面,凸顯對(duì)粉末材料生產(chǎn)的高度專業(yè)理解。

12.專業(yè)開(kāi)發(fā)的基于互聯(lián)網(wǎng)遠(yuǎn)程設(shè)備監(jiān)控和故障檢測(cè)系統(tǒng)(用戶選配)。

13.粉末材料顆粒大小,形狀及粒度分布可通過(guò)改變霧化工藝和調(diào)整工藝參數(shù)調(diào)節(jié)。

Advantages and Features

Gas atomization preparation powdered material production line provided by is equipped with world advanced technologies of this field, primarily processed with following features:

1. It applies with horizontal vacuum melting device protected by patent technology, and thus can choose multi smelting furnaces to alternate performing structure modes and interchangeable double-holding tundish, greatly improving atomizing production efficiency and simplifying its maintenance and repair.

2. Online examination on oxygen content of gas in the course of atomizing inert gas, significantly beneficial for controlling oxygen content of powdered materials.

3. Pressure differential controlling type of atomization function, precisely control atomized metal flow rate technological parameters, stable production quality, malfunctions in equipment operation reduced.

4. Video surveillance on key parts of equipment, observe equipment operation status in time.

5. [Tightly-coupled supersonic-speed gas atomizer], the core essential technology, is professionally researched and developed with advanced high-efficiency and can produce superfine powdered material at high proportion and consume little gas volume, greatly reducing production cost.

6. Optimal designs to fast-air-cooling system and atomization tower reduce co-existence satellite powder.

7. Original online powder size distribution monitoring feedback procedure controlling technology examines the particle size states during atomization producing in real time, adjust atomization parameters with information feedback digital-controlling system in which the course intelligently and dynamically matches atomizing conditions, greatly satisfying the production demand for high-quality products (user’s option).

8. Atomized gas heating system can increase the proportion of producing superfine powder and decrease the consumption of atomized gas (user’s option).

9. Current-limiting diversion pipe heating system reduces the clogs caused by metal solidification during gas atomizing (user’s option).

10. Melting crucible damage online monitoring system (user’s option).

11. Equipment operation control software and HMI human-machine interaction control interface highlight the highly professional understanding for powdered material produce.

12. The sizes, shapes and particle size distribution of powdered materials can be regulated through altering atomization technology and adjusting technological parameters.

設(shè)備核心模塊結(jié)構(gòu)技術(shù)

氣霧化制備粉末材料生產(chǎn)線主要由以下幾

大部分及周邊部件組成:

   1、中頻感應(yīng)熔煉爐;

   2、保溫爐(容量為10kg、25kg 二種規(guī)格);

   3、霧化系統(tǒng);

   4、霧化罐體;

   5、粉塵收集系統(tǒng);

   6、供氣系統(tǒng);

   7、水冷系統(tǒng);

   8、控制系統(tǒng);

   9、中頻電源;

   10、保溫爐電源系統(tǒng)

    (10kg25kg 級(jí)無(wú)保溫爐);

   11、真空熔煉系統(tǒng)

   ★具備專利技術(shù)保護(hù)的臥式真空熔煉系統(tǒng),可以選擇多熔煉爐輪換工作結(jié)構(gòu)形式和互換式雙保溫中間漏包,提高生產(chǎn)效率。

   ★**在線粉末粒度監(jiān)測(cè)反饋過(guò)程控制技術(shù),實(shí)時(shí)檢測(cè)氣霧化生產(chǎn)時(shí)的粉末粒度狀態(tài),通過(guò)信息反饋數(shù)字控制技術(shù)調(diào)整霧化參數(shù),過(guò)程智能動(dòng)態(tài)匹配霧化條件,極大滿足對(duì)產(chǎn)品高質(zhì)量生產(chǎn)要求。

Core Module Structure Technology

Gas atomization preparation powdered material production line is primarily consisted of following major components and peripheral components:

1. Medium-frequency induction smelting furnace;

2. Holding furnace (its capacity has two specifications, 10kg and 25kg);

3. Atomization system;

4. Atomization container;

5. Dust collecting system;

6. Gas supplying system;

7. Water cooling system;

8. Controlling system;

9. Medium-frequency power supply;

10. Holding furnace power supplying system (No holding furnace for 10kg and 25kg grades);

11. Vacuum smelting system (selection-and-match system)

Horizontal vacuum smelting system protected by patent technology can choose multi smelting furnaces to alternate performing structure modes and interchangeable double-holding tundish, improving production efficiency.

Original online powder size distribution monitoring feedback procedure controlling technology examines the particle size states during atomization producing in real time, adjust atomization parameters with information feedback digital-controlling system in which the course intelligently and dynamically matches atomizing conditions, greatly satisfying the production demand for high-quality products.

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